Skip to main content

Silk 
https://commons.wikimedia.org/wiki/File:Silk_worm_21_days_01.jpg

     Silk is one of the highest qualities of fiber and historically only used by royalty and the wealthy few. Due to processing that allows fibers to be spun in long, unbroken strands and the natural strength of the fibers, silk can be used to create fabric that is the strongest for its weight of any commercial natural fiber. The triangular shape of silk fibers gives the threads and fabrics made with them a satiny sheen and it takes well to dyes.
https://pixabay.com/photos/kimono-japanese-traditional-fabric-637942/


     Silk is taken from cocoons of Bombyx caterpillars which are raised eating mulberry leaves and sometimes Osage Orange. The sheen seen in silk comes as a result of the fibers being triangular (4). Most commercial silkworms in use are a variety called Bombyx mori that originated in China, although over 600 varieties of this silkworm can be found in Japan today (4,1). Silkworm varieties are determined based on the qualities of their silk. Silkworms grow best in a relatively dry environment due to bacterias that thrive in humidity and can form cocoons twenty-five to twenty-eight days after hatching (1). In Japan the highest producing area has historically been, and remains, Gunma, which lies Northwest of Tokyo. (6)

     Although silk is one of the fibers most strongly associated with Japan and traditional Japanese textiles, Silk was not introduced to Japan from China until around the time of the Yayoi invasion (11,8). There are several different legends regarding the way that silk was brought to Japan. The Nishonshiki says, “When Uke Mochi No Kami (God of Food) was found dead, a silkworm came out of his eyebrow.. The Sun Goddess, Amaterasu O-Mikami taught to put the cocoon (silkworm) in her mouth to reel a thread. This was the beginning of sericulture (13).” Another story claims that silk was brought to Japan in the 4th century by four girls from China (4). Yet another story claims that silk was brought to Japan by a Chinese man who came to Japan carrying a cluster of silkworm eggs in 199 CE (12). This last one is most consistent with historical records from the time. Regardless of how silk came to Japan, Chinese records state that Japanese Yamatai kingdom gave a gift of Silk to Wei in the third century (13), which indicates that Silk was probably well established in Japan as a commercial product by that time. Although for centuries after its introduction, silk was imported from other countries that had already developed the technology and systems necessary (8). The Engi-Shiki, which was edited in the 10th century, states that silk was produced int forty-eight out of the sixty-one provinces (13). For most of its history this silk was only used by the nobility. During the Tokugawa Shogunate, silk was primarily used for domestic purposes and could only be used by those in the social stratum of princes, priests, noblemen, and military officers (12). Although I think silk was primarily processed commercially, silk worms were often grown in homes. The traditional Japanese thatched houses contained an are in the attic for raising silkworms (4). Japanese silk was long considered the finest in the world and for some time silk and silk worms sold to France from Japan accounted for more than half of the world’s production (4). After the coming of Mathew Perry and the end of the Japanese Isolation Policy, Japan began to export large amounts of raw silk and silkworm eggs (13). This was because Japanese silkworms were immune to a disease that was wiping out silkworms in Europe and elsewhere in the world. The disease was eventually controlled with a method developed by Pasture and the rest of the world began to produce more of their own silk. Around the time of the first and second world wars the exportation of silk under went many changes. Rayon and synthetics were beginning to be produced and grow in popularity in the west which lowered the demand for silk from Japan. Exports plummeted during the Great Depression and in the year 1941 a control act was established that halted the export of raw silk. In Post war Japan it became necessary to import food, and to acquire the foreign currency, export of silk was once again legalized and encouraged. (13)


     There are several methods of extracting silk from the silkworm cocoons. The mawata method that
http://www.sagahill.com/UnDyedFiber.html
was developed in Japan, involves first boiling the cocoons (7), removing the sericin, traditionally with lye, and then stretching them over nails on a frame to dry. One of these stretched cocoons is called a hankie in English, or a mawata in Japanese. Many cocoons are then stretched over the frame to dry. When spinning these mawatas, the spinner will first poke a hole through the center of one of the hankies and then slowly and carefully stretch the hankie out from the center, stretching the hankie into an ever wider and thinner circle until the fiber has reached the desired thickness, and then it is spun. The Mawata method was primarily used to line kimonos (9). The mawata can be dyed or felted, but when spun it does not usually result in the finest and evenest thread. Often clumps of silk from the cocoon will not be completely spread out when making the Mawata and will then end up being spun into the thread resulting in a slightly lumpy fiber.

https://commons.wikimedia.org/wiki/File:SilkReeling2.jpg
     Another more precise and therefore higher quality and more well known method of silk production is to reel the fibers individually from the cocoons. This method is called “Kairyo Zaguri” and was developed when raw silk was becoming a prominent export to standardize the reeling process (13). The cocoons can be dried in the sun, steamed, refrigerated or essentially baked to kill the silkworm and preserve the cocoon. The cocoons are then boiled and strands of silk are taken from each cocoon and reeled onto a bobbin to pull clean threads from the cocoons (14). These reeled threads are considered raw silk and still have sericin. They were historically reeled by the farmer before being shipped to a larger-scale facility to be cleaned and re-reeled (13). The sericin can be removed by boiling the threads with lye made from wood ash (14). At this point the threads can be dyed, spun, and used for whatever purpose it is intended. Because the silk is reeled thread by thread with this method, it can be spun thread by thread to create an incredibly even and fine thread without loosing strength from over-spun or broken fibers.


About Silkworms.” Silkworm Shop - How to Care for Silkworms and How to Raise Silkworms, The Silkworm Shop, 2019, www.silkwormshop.com/silkworm_info.html.

Britannica, The Editors of Encyclopaedia. “Ramie.” Encyclopædia Britannica, Encyclopædia Britannica, Inc., 23 Jan. 2009, www.britannica.com/plant/ramie.
“Cotton.” Samurai, The Samurai Archives, 10 May 2017, wiki.samurai-archives.com/index.php?title=Cotton.
Hays, Jeffrey. “JAPANESE SILK.” Facts and Details, 2009, factsanddetails.com/japan/cat20/sub136/item745.html.
Hays, Jeffrey. “JOMON CULTURE (10,500–300 B.C.): CLOTHING, MUSIC AND BODY ADORNMENT.” Facts and Details, Sept. 2009, factsanddetails.com/japan/cat16/sub105/entry-5282.html.
Kashiwa, Masahiro. “Japan's Silk Industry Weaves Its Way into the 21st Century.” Nikkei Asian Review, Nikkei Asian Review, 29 Mar. 2014, asia.nikkei.com/Business/Technology/Japan-s-silk-industry-weaves-its-way-into-the-21st-century.
Kyodo. “Getting Serious about Saving the Silk Industry.” The Japan Times, The Japan Times, 17 Nov. 2008, www.japantimes.co.jp/news/2008/11/17/national/getting-serious-about-saving-the-silk-industry/#.XM9s3egzbIU.
Major, J. (2019). Japanese Textiles. [online] Fashion-history.lovetoknow.com. Available at: https://fashion-history.lovetoknow.com/clothing-around-world/japanese-textiles [Accessed 20 Apr. 2019].
“MAWATAS - SILK HANKIES TO SPIN.” Mawatas: Making Silk Hankies, Worm Spit, www.wormspit.com/mawatas.htm.
Park, Yoshinogari Historical. “Yoshinogari's History.” Yoshinogari's History : Yayoi Trivia : YOSHINOGARI HISTORICAL PARK, 2008, www.yoshinogari.jp/en/contents2/categoryId_5.html.
“Silk History.” Silk Road, www.silk-road.com/artl/silkhistory.shtml.
“The Silk Industry In Japan In The 1800s.” Silk Circa 1840: Chin/Mommaneni Paper, Northampton Silk Project, 26 Aug. 2002, www.smith.edu/hsc/silk/papers/chin.html.
“Tomioka Silk Mill and Related Sites.” Tomioka Silk Mill and Related Sites : History, UNESCO, 2014, worldheritage.pref.gunma.jp/en/ksg-ht/.
勝山織物株式会社 . “勝山織物株式会社.” 勝山織物, かつやま, www.katsuyamaorimono.co.jp/.

Comments

Popular posts from this blog

Jacquard Loom

Jacquard loom      The loom used in the modern production of Nishijin textiles is the Jacquard loom that was invented in 1801 in France and brought to Japan in 1872 when three students were sent to Europe by the Kyoto Prefectural Government to learn their techniques. This allowed Japan to mass produce Nishijin Ori and it has become the loom that is associated with Nishijin.      The Jacquard loom is designed specifically for brocades. To use the loom patterns are plotted out and then transferred onto cards in the form of a system of holes that determine which warp threads are to be pulled through and thus the pattern is decided with less work for the weaver.   This loom allows for complicated designs to be input into the looms to mass produce textiles without losing quality in the end product. The loom is massive, but not far in size from standard European looms and, though the mechanism itself is complicated in comparison to previous looms, ...

Nishijin Textiles

Nishijin Obi      Nishijin ori is a general term for Sakizome, or brocade-type textile in which the thread is dyed before weaving and the design is then woven into the fabric using a jacquard loom. It specifically refers to the textiles produced in Kyoto since the Heian period. Nishijin textiles were designated as a Japanese traditional craft in 1976. W ithin the category of Nishijin textiles there are twelve different types of fabric each created using different processes. The types of finished items that Nishijin ori is most known for are Kimono, Obi, Noh costume, Doncho, neckties, shawls,and interior decoration items.      The history of Nishijin Ori begins in the Muromachi era, after the end of the Onin War, (1467-1477) when textile craftsmen, who had dispersed throughout the country, gathered in the western region of Kyoto that was then coming to be known as Nishijin.   The name, which literally means “West -territory” originated as a r...